BCPL’s operations are segregated as below:
Spinning & Knitting
BCPL owns two spinning mills with an installed capacity of 67,000 spindles. Both the spinning mills are located within an hour drive from Tirupur. They are equipped with the latest state of the art machines delivering world class quality yarns. Knitting is part of the spinning mill producing single jersey and double jersey fabrics.
A modern dye house capable of processing 8 tonnes /day of knitted fabric is situated at an industrial park near Tirupur. It is equipped with a sophisticated laboratory. About 85% of water used is recovered and re-cycled using state of the art effluent treatment plant.
Entire garment manufacturing is in-house and is manufactured in three plants with 2000 machines. Embroidery and transfer printing are part of the garment units. Modern technologies like CAD / CAM are used extensively in our sewing units.
BCPL also manufactures elastic tapes for its requirements and also sells to domestic market under the brand ‘Ivy Tapes’.
60 wind turbine generators having a capacity of 30 MW are installed to cater to the energy requirements of the company.